1. Main operation process of equipment

(1) Material belt passing wheel: the material belt first enters this mechanism for material passing and guiding.

(2) Strip cutting: after the product winding meets the requirements, the cutting process shall be carried out.

(3) Supporting and blocking: to ensure the stability and flatness of the winding process.

(4) Air cylinder pressing: ensure the tightness and even tension between each circle of products.

(5) Strip winding: the winding of the product is driven by the motor.

2. Introduction to the mechanism of the equipment

(1) Material belt passing wheel mechanism

When operating the equipment, manually enter the material belt into this mechanism first to ensure the smoothness of material passing. The left and right rollers can be adjusted to a proper state to ensure that the position of material belt passing is consistent with that of the front roll die.

(2) Belt cutting mechanism

When the outer diameter of the wound product meets the required requirements, the cylinder drives the punching die to cut off the material. Punching die material is made of special steel, which can ensure the stability and service life of punching.

(3) Supporting and retaining mechanism

The support and positioning before winding can ensure the stability and flatness of the end face of the winding product.

(4) Cylinder pressing mechanism

The process of this mechanism is an important part of the auxiliary winding process. When the winding part is working, the cylinder presses the pressure wheel to the surface of the winding product for winding, and the pressure can be adjusted according to the requirements of the product. Ensure that the tightness and tension between each layer of the wound products are uniform.

(5) Tape winding mechanism

This mechanism is the main structure part. Install the required winding mold core, place the material belt on the mold core manually and press it with hand, and cooperate with foot switch (start and stop winding motor) to perform pre winding work. After the pre coiling is completed, the air cylinder pressing mechanism works, and then the general coiling process is carried out until the coiling meets the required requirements, the material belt is cut off, and it can be flattened manually, and then the external welding process is carried out manually. The cylinder pressing material is loosened, the mold core is loosened and the winding product is taken out.

3. Equipment use overview and technical requirements for test products

This equipment can be used for a certain range of products. As long as the products within the range can be wound, the raw materials required for the winding products shall not have warpage, deformation, thickness error and other defects, otherwise it will affect the stability of mechanical operation and the accuracy requirements of the winding products.

Band width range value: 10-50mm

Band thickness range value: 0.15-0.3mm

Maximum outer diameter of product: 150 mm

Inner diameter range of product: 30-120 mm

4. Technical parameters of equipment:

(1) Speed: 100 seconds / piece (according to the actual product specification and operation proficiency)

(2) Quality rate: 100%

(3) Power supply: 220V50Hz

(4) Power: 2kw

(5) Air pressure: 0.5-0.7mpa

(6) Size: 1500 mmx1000 mmx1700mm (subject to the actual size)

(7) Weight: About 600kg (subject to the actual situation)

(8) Color: baking paint computer white (can be customized according to customer requirements)

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